1. Academic Validation
  2. Microwell bag culture for large-scale production of homogeneous islet-like clusters

Microwell bag culture for large-scale production of homogeneous islet-like clusters

  • Sci Rep. 2022 Mar 25;12(1):5221. doi: 10.1038/s41598-022-09124-w.
Ryo Suenaga  # 1 Shuhei Konagaya  # 2 Junji Yamaura 3 4 Ryo Ito 2 Satoshi Tanaka 5 Yoichi Ishizaki 5 Taro Toyoda 6 7
Affiliations

Affiliations

  • 1 Corporate Research & Development, Toyo Seikan Group Holdings, Ltd., Yokohama, Japan. ryou_suenaga@tskg-hd.com.
  • 2 iPSC-derived Pancreatic Islet Cells (iPIC) Therapy Department, Orizuru Therapeutics, Inc., Fujisawa, Kanagawa, Japan.
  • 3 Cell Therapies, Pharmaceutical Science, Takeda Pharmaceutical Company Limited, Fujisawa, Kanagawa, Japan.
  • 4 Takeda-CiRA Joint Program for iPS Cell Applications (T-CiRA), Fujisawa, Kanagawa, Japan.
  • 5 Corporate Research & Development, Toyo Seikan Group Holdings, Ltd., Yokohama, Japan.
  • 6 Department of Cell Growth and Differentiation, Center for iPS Cell Research and Application, Kyoto University, Kyoto, Japan. t.toyoda@cira.kyoto-u.ac.jp.
  • 7 Takeda-CiRA Joint Program for iPS Cell Applications (T-CiRA), Fujisawa, Kanagawa, Japan. t.toyoda@cira.kyoto-u.ac.jp.
  • # Contributed equally.
Abstract

Pluripotent stem-cell derived cells can be used for type I diabetes treatment, but we require at least 105-106 islet-like clusters per patient. Although thousands of uniform cell clusters can be produced using a conventional microwell plate, numerous obstacles need to be overcome for its clinical use. In this study, we aimed to develop a novel bag culture method for the production of uniform cell clusters on a large scale (105-106 clusters). We prepared small-scale culture bags (< 105 clusters) with microwells at the bottom and optimized the conditions for producing uniform-sized clusters in the bag using undifferentiated induced pluripotent stem cells (iPSCs). Subsequently, we verified the suitability of the bag culture method using iPSC-derived pancreatic islet cells (iPICs) and successfully demonstrate the production of 6.5 × 105 uniform iPIC clusters using a large-scale bag. In addition, we simplified the pre- and post-process of the culture-a degassing process before cell seeding and a cluster harvesting process. In conclusion, compared with conventional methods, the cluster production method using bags exhibits improved scalability, sterility, and operability for both clinical and research use.

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